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PFD Examples
Copper Refinery Waste Water Treatment
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Nozzle-Based Magnesium Process
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Industries served
with a Corrosion Theme:
 | Industrial
Refrigeration (York International, Honeywell)
 | Corrosion Failures of Copper,
Cupronickel and Titanium Chiller Tubes |
| Manufacturing Defects (zipper
cracks, defective rifling or fins, etc.) |
| Method of removing copper from
refrigerant in chiller |
|
| Power Plants, Oil
Refineries (Sunoco, Valero, Motiva) and Chemical Plants
| Heat Exchangers/Condensers |
| Pumps |
| Piping |
| Boiler Tubes |
| Dew-point Corrosion in Off-gas
Ducts |
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| Asphalt Plants
| Asphalt Heaters |
| Storage Tanks |
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| Concrete Filled Floor
Panels (Access Floors)
| Corrosion of iron panels at
concrete/iron interface |
| Manufacturing Practices
Reviewed/Improved |
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| Office and Industrial
Buildings
| Fire Water Sprinkler Systems |
| Hotel Water Systems |
| Cooling Water Systems and Related
Piping |
| Erosion Corrosion |
| Stainless Steel Roughing |
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| Metal Shops, Foundries
| Cracks in Forged Pipes/Facility
Audit |
| Rouging in Screen Manufacturing |
| Spot welding sputtering/corrosion
problem |
| Corrosion from Incomplete Removal
of Pickling Paste |
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| Phosphate
Manufacturing/Mining
| Corrosion of Salt Casting Wheel |
| H2S Corrosion During Phosphoric
Acid Purification |
| Phosphate Mining/Erosion related
to salt precipitation |
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| Food and Pharmaceutical
Plants
| SCC of Cooking Oil Storage Tanks |
| Mothballing of a Pharmaceutical
Plant |
| Ultrapure water corrosion |
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Metallurgical Viability, Inc.