Metallurgical Viability, Inc.

443-616-4339

Robert@metallurgicalviability.com

Al@metallurgicalviability.com

443-616-4339

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Process Engineering

PFD Examples

Copper Refinery Waste Water Treatment

Synthetic Cu2O Mill Scale

Solar Grade Si

 

Failure Analysis of Chemical Process Equipment

bulletOnsite Investigations to Gather Data Related to the Failure
bulletOr, alternatively use data from a detailed questionnaire
bulletAnalysis of Operating Conditions vs. Design
bulletLaboratory Characterization of the Failure, the Traditional Failure Analysis
bulletChemical Analysis of Residues to Identify Corrodents

The Goal of the Investigation could include:

bulletIdentification of the Corrosion Mechanism from the Preponderance of the Evidence
bulletIdentification the Root Cause of the Failure
bulletFind the most Cost Effective Solution or perhaps the Most Expedient Solution

 

Recommended Corrective Action could include:

bulletReducing the Corrosivity of the Process Through Improved Process Control or Process Modification
bulletAlternative Materials of Construction
bulletImproved Use of Inhibitors
bulletMonitoring of Corrosive Conditions with Electrochemical Probes or Corrosion Coupons
bulletField Measurement of the Rate of Corrosion with Electrochemical Probes

 

Post Audits to Determine the Effectiveness of Corrective Action

bulletIn Improving the Operability of the Equipment
bulletIn reducing the corrosion
bulletIn Improving the Profitability of the Process
bulletIn the actual Cost Effectiveness of the Solution
bulletIn correcting the Root Cause

 Long-Term Part-Time Corrosion Engineers

 

       WWTP Experience

Robert R. Odle, Ph.D.   robert@metallurgicalviability.com, 443-616-4339

Metallurgical Viability, Inc.  100 Wedgemont Drive, Elkton, MD 21921